China best Trc Helical Gearbox with Pulley and Gasoline Engine for Transmission sequential gearbox

Product Description

Product Description

KPC Series helical gearbox is a new generation product which designed basing on the modular system, It can be connected respectively with motors such as IEC standard motor, brake motor, explosion-proof motor, frequency motor, servo motor and so on. it has 4 types(),power from 0.12kw to 4.0kw, ratio from 3.66 to 58.09, Max torque from 120Nm to 500Nm.It can be connect discretionary(foot or flange) and use multi-mounting positions accordingly. This product is widely used in textile, foodstuff, beverage,tobacco, logistics industrial fields,etc.

        Product Characteristics

  1. Modular construction
  2. High efficiency
  3. Precise grinding, low noise
  4. Compact structural design
  5. Univeral mounting
  6. Aluminium housing, light in weight
  7. Carbonize and grinding hardened gears, durable
  8. Multi-structure, can be combined in different forms to meet various transmission condition

       Installation:
      1.Foot mounted
      2.Output Flange mounted
      3.B14 Flange mounted

      Models:
      1.KPC..P(Foot-mounted): KPC01P,KPC02P,KPC03P,KPC04P
      2.KPCF..P(Output Flange-mounted): KPCF01P,KPCF02P,KPCF03P,KPCF04P
      3.KPCZ..P(B14 Flange-mounted): KPCZ01P,KPCZ02P,KPCZ03P,KPCZ04P

Detailed Photos

Product Parameters

GEARBOX SELECTING TABLES  
KPC01..       n1=1400r/min       120Nm  
n2 M2max Fr2 i Proportion 63B5 71B5/B14 80B5/B14 90B5/B14  
[r/min] [Nm] [N]  
26 120 2600 53.33  160/3          
31 120 2600 45.89  413/9          
35 120 2600 40.10  3248/81          
39 120 2560 35.47  532/15          
49 120 2380 28.50  770/27          
59 120 2230 23.56  212/9          
71 120 2100 19.83  119/6          
78 90 2030 17.86  1357/76          
96 120 1900 14.62  658/45          
101 90 1860 13.80* 69/5          
118 120 1770 11.90  2464/207          
143 120 1660 9.81  1148/117          
153 80 1630 9.17  1219/133          
181 80 1540 7.72  1173/152          
246 70 1390 5.69  1081/190          
302 70 1290 4.63  88/19          
366 70 1210 3.82  943/247          
KPC02..       n1=1400r/min       200Nm  
n2 M2max Fr2 i Proportion 63B5 71B5/B14 80B5/B14 90B5/B14  
[r/min] [Nm] [N]  
26 200 4500 54.00* 54/1          
30 200 4500 46.46* 3717/80          
34 200 4500 40.60* 203/5          
39 200 4270 35.91* 3591/100          
48 200 3970 28.88* 231/8          
59 200 3730 23.85* 477/20          
70 200 3520 20.08* 3213/160          
82 140 3330 17.10  3009/176          
95 200 3180 14.81* 2961/200          
106 140 3060 13.21  2907/220          
116 200 2970 12.05  1386/115          
141 200 2780 9.93  2583/260          
159 120 2670 8.78  2703/308          
189 120 2520 7.39  2601/352          
257 100 2280 5.45  2397/440          
316 100 2120 4.43  102/23          
383 80 1990 3.66  2091/572          
KPC03..       n1=1400r/min         300Nm
n2 M2max Fr2 i Proportion 71B5/B14 80B5/B14 90B5/B14 100B5/B14 112B5/B14
[r/min] [Nm] [N]
24 300 6000 58.09  639/11          
28 300 6000 50.02  2201/44          
32 300 6000 43.75  4331/99          
36 300 6000 38.73  426/11          
40 300 5860 34.62  4189/121          
49 300 5480 28.30  4047/143          
64 280 5571 21.78  1917/88          
81 280 4660 17.33  3621/209          
93 260 4440 15.06  497/33          
113 260 4160 12.37  1633/132          
136 240 3910 10.28  3053/297          
177 180 3590 7.93  1269/160          
222 180 3320 6.31  2397/380          
255 150 3170 5.48  329/60          
311 150 2970 4.50  1081/240          
374 150 2790 3.74  2571/540          
KPC04..       n1=1400r/min       500Nm  
n2 M2max Fr2 i Proportion 80B5/B14 90B5/B14 100B5/B14 112B5/B14  
[r/min] [Nm] [N]
24 500 8000 58.09  639/11          
28 500 8000 50.02  2201/44          
32 500 8000 43.75  4331/99          
36 500 8000 38.73  426/11          
40 500 7950 34.62  4189/121          
49 500 7430 28.30  4047/143          
64 480 6810 21.78  1917/88          
81 480 6310 17.33  3621/209          
93 460 6571 15.06  497/33          
113 460 5640 12.37  1633/132          
136 440 5300 10.28  3053/297          
177 260 4860 7.93  1269/160          
222 260 4510 6.31  2397/380          
255 230 4300 5.48  329/60          
311 230 4030 4.50  1081/240          
374 200 3780 3.74 2571/540          

Outline Dimension:

Company Profile

About our company:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.Our leading products is  full range of RV571-150 worm reducers , also supplied hypoid helical gearbox, PC units, UDL Variators and AC Motors.Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.With fast delivery, superior after-sales service, advanced producing facility, our products sell well  both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.

Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia

Logistics

We can dispatch goods by sea, by train, by air according to customer instruction

After Sales Service

1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other ServiceIncluding modeling selection guide, installation guide, and problem resolution guide, etc.

FAQ

1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.

2.Q:What is your terms of payment ?
   A: 30% deposit before production,balance T/T before delivery.

3.Q:Are you a trading company or manufacturer?
   A:We are a manufacurer with advanced equipment and experienced workers.

4.Q:What’s your production capacity?
   A:8000-9000 PCS/MONTH

5.Q:Free sample is available or not?
   A:Yes, we can supply free sample if customer agree to pay for the courier cost

6.Q:Do you have any certificate?
   A:Yes, we have CE certificate and SGS certificate report.

Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Samples:
US$ 45/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

pulley gearbox

How do pulley gearboxes contribute to energy efficiency and reduced power consumption?

Pulley gearboxes play a significant role in improving energy efficiency and reducing power consumption in various mechanical systems. They achieve this through several mechanisms and advantages inherent to their design and operation. Here’s a detailed explanation of how pulley gearboxes contribute to energy efficiency and reduced power consumption:

Speed Reduction: One of the primary functions of pulley gearboxes is to reduce the rotational speed of the input shaft while increasing the torque at the output shaft. This speed reduction allows the driven equipment to operate at a lower speed without sacrificing the required torque. By slowing down the rotational speed, pulley gearboxes enable the use of smaller and more efficient motors or engines, which consume less power compared to their high-speed counterparts. This speed reduction mechanism contributes to energy savings in applications where high speeds are not necessary.

Torque Multiplication: Pulley gearboxes also provide torque multiplication, allowing higher torque to be delivered at the output shaft compared to the input shaft. This torque multiplication capability enables the use of smaller and more efficient motors or engines that can operate at lower torque levels. By reducing the torque demand on the driving source, such as an electric motor, pulley gearboxes help optimize power consumption and improve overall energy efficiency.

Efficient Power Transfer: Pulley gearboxes employ belts or chains to transmit power between the input and output shafts. These flexible power transmission elements have the advantage of dampening vibrations and reducing noise compared to direct gear-to-gear mechanisms. The use of belts or chains also helps to mitigate shock loads and minimize backlash, resulting in smoother power transmission. The reduced mechanical losses and improved power transfer efficiency contribute to energy savings and increased overall system efficiency.

Variable Speed Control: Pulley gearboxes, especially those with adjustable pulley sizes or multiple stages, offer the advantage of variable speed control. By adjusting the position of the belt on the pulleys or changing the gear ratio, the output speed can be easily modified to match the requirements of the driven equipment or process. This variable speed control capability allows for optimal operation in different load conditions, avoiding unnecessary energy consumption at higher speeds when lower speeds would suffice. By adapting the speed to the specific needs of the application, pulley gearboxes contribute to energy efficiency and reduced power consumption.

Load Matching: Pulley gearboxes facilitate load matching, which means optimizing the speed and torque characteristics of the output shaft to match the requirements of the driven load. By selecting the appropriate pulley sizes or gear ratios, the pulley gearbox can be tailored to provide the right combination of speed and torque for the specific application. This load matching capability ensures that the driven equipment operates at its most efficient point, minimizing energy losses and reducing power consumption.

Power Loss Minimization: Pulley gearboxes are designed to minimize power losses resulting from friction and mechanical inefficiencies. Manufacturers employ various techniques to improve the efficiency of pulley gearboxes, such as using high-quality bearings, optimizing gear tooth profiles, reducing internal clearances, and selecting low-friction materials. These design considerations help minimize power losses and maximize energy transfer efficiency, thereby reducing power consumption.

System Optimization: Pulley gearboxes are often integrated into larger mechanical systems where the overall system efficiency is critical. By providing the necessary speed reduction, torque multiplication, and load matching capabilities, pulley gearboxes enable the optimization of the entire system. This optimization may involve selecting the most efficient motor, engine, or prime mover, as well as optimizing the sizing and selection of other components in the system. By contributing to system efficiency, pulley gearboxes play a vital role in reducing overall power consumption.

It is important to note that the energy efficiency and power consumption of pulley gearboxes depend not only on their design and operation but also on other factors such as the application, load conditions, maintenance, and the overall system design. Collaborating with experienced engineers and manufacturers can help ensure the proper selection, sizing, and utilization of pulley gearboxes to achieve the desired energy efficiency and power savings.

pulley gearbox

What maintenance practices are essential for prolonging the lifespan of pulley gearboxes?

Maintaining proper maintenance practices is crucial for prolonging the lifespan and ensuring the reliable operation of pulley gearboxes. Regular maintenance helps prevent premature wear, reduces the risk of breakdowns, and maximizes the efficiency of the gearbox. Here are some essential maintenance practices to consider for prolonging the lifespan of pulley gearboxes:

  • Regular Inspection: Conduct regular visual inspections of the pulley gearboxes to identify any signs of wear, damage, or misalignment. Inspect the pulleys, belts or ropes, bearings, and other components for cracks, excessive wear, or loose connections. Detecting and addressing issues early can prevent further damage and extend the lifespan of the gearbox.
  • Lubrication: Proper lubrication is vital for the smooth operation and longevity of pulley gearboxes. Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricant. Ensure that all lubrication points, such as bearings and shafts, are adequately lubricated. Regularly check the lubricant levels and replace or replenish the lubricant as needed.
  • Belt or Rope Maintenance: If the pulley gearbox utilizes belts or ropes, pay attention to their condition and tension. Inspect the belts or ropes for signs of wear, fraying, or stretching. Adjust the tension according to the manufacturer’s guidelines to prevent slippage and ensure proper power transmission. Replace worn-out or damaged belts or ropes promptly to maintain optimal performance.
  • Bearing Maintenance: Bearings play a critical role in the smooth operation of pulley gearboxes. Regularly inspect the bearings for signs of wear, overheating, or noise. Monitor the bearing temperature using appropriate tools and ensure it remains within the manufacturer’s recommended range. Clean the bearings if necessary and replace them when they reach the end of their service life.
  • Alignment and Belt Tracking: Check the alignment of the pulleys periodically to ensure they are properly aligned. Misaligned pulleys can lead to increased wear, noise, and reduced efficiency. Adjust the alignment as needed to maintain optimal power transmission. Additionally, verify that the belts or ropes are tracking correctly on the pulleys to prevent unnecessary wear and belt slippage.
  • Cleaning: Keep the pulley gearboxes clean and free from dirt, debris, and contaminants. Regularly remove any buildup or foreign particles that may affect the performance or cause damage. Use appropriate cleaning methods and avoid excessive moisture during cleaning to prevent corrosion or other adverse effects on the gearbox components.
  • Temperature Monitoring: Monitor the operating temperature of the pulley gearboxes to ensure they remain within the recommended range. Excessive heat can accelerate wear and reduce the lifespan of the gearbox components. Install temperature sensors or use thermal imaging techniques to monitor the temperature and take corrective actions if needed, such as improving cooling or ventilation.
  • Record Keeping: Maintain detailed records of maintenance activities, including inspections, lubrication schedules, repairs, and component replacements. This documentation helps track the maintenance history of the pulley gearboxes, identify recurring issues, and plan future maintenance tasks effectively. It also provides valuable information for troubleshooting and warranty claims, if applicable.

Following these maintenance practices and adhering to the manufacturer’s guidelines will help prolong the lifespan of pulley gearboxes. Regular inspections, proper lubrication, belt or rope maintenance, bearing maintenance, alignment checks, cleaning, temperature monitoring, and record keeping contribute to the reliable and efficient operation of the gearboxes over an extended period.

pulley gearbox

Can you explain the different types of pulley gearboxes and their specific functions?

There are several different types of pulley gearboxes, each with its specific functions and applications. These variations in design and configuration allow pulley gearboxes to cater to diverse requirements in power transmission and speed control. Here’s an explanation of the different types of pulley gearboxes and their specific functions:

  • Fixed Ratio Pulley Gearbox: This type of pulley gearbox consists of two pulleys of different sizes that are fixed to their respective shafts. The driving pulley and the driven pulley are connected by a belt or rope. The fixed ratio pulley gearbox is primarily used for speed conversion, where the rotational speed is either increased or decreased while maintaining a constant ratio between the input and output shafts. It is commonly employed in applications where a specific speed conversion is required, such as in conveyor systems or certain types of machinery.
  • Variable Ratio Pulley Gearbox: Also known as a variable speed pulley gearbox or a stepless transmission, this type of gearbox allows for continuous and stepless variation of the speed ratio between the input and output shafts. It typically consists of two conical pulleys connected by a V-belt or a similar mechanism. By adjusting the distance between the two pulleys, the effective diameter of the pulleys changes, resulting in variable speed ratios. Variable ratio pulley gearboxes are commonly used in applications that require smooth and precise speed control, such as in automotive transmissions, industrial machinery, and exercise equipment.
  • Compound Pulley Gearbox: A compound pulley gearbox utilizes multiple pulleys arranged in a series or parallel configuration to achieve complex speed and torque conversions. It involves intermediate pulleys and idler pulleys to redirect the belt or rope path. Compound pulley gearboxes offer versatility in speed control and power transmission, allowing for a wide range of speed and torque ratios. They find applications in various industrial systems, including complex machinery, assembly lines, and material handling equipment.
  • Reversible Pulley Gearbox: This type of pulley gearbox is designed to provide bidirectional power transmission. It typically consists of two pulleys of the same size connected by a belt or rope. By shifting the belt or rope to different positions on the pulleys, the direction of power transmission can be reversed. Reversible pulley gearboxes are commonly used in applications where the ability to change the direction of rotation is required, such as in winches, hoists, and certain types of machinery.
  • Step-Up and Step-Down Pulley Gearbox: Step-up and step-down pulley gearboxes are designed to either increase or decrease the rotational speed and torque between the input and output shafts. Step-up pulley gearboxes have a smaller driving pulley and a larger driven pulley, resulting in higher output speed and lower torque. They are used in applications where high-speed operation is required, such as in certain types of machine tools. Step-down pulley gearboxes have a larger driving pulley and a smaller driven pulley, resulting in lower output speed and higher torque. They are commonly used in applications that require high torque, such as in heavy-duty machinery and equipment.

The specific functions of pulley gearboxes are determined by their design, configuration, and the requirements of the application. By selecting the appropriate type of pulley gearbox, engineers and designers can achieve the desired speed control, power transmission, and adaptability for a wide range of industrial applications.

China best Trc Helical Gearbox with Pulley and Gasoline Engine for Transmission   sequential gearbox	China best Trc Helical Gearbox with Pulley and Gasoline Engine for Transmission   sequential gearbox
editor by CX 2023-09-08

pulley gearbox

As one of leading pulley gearbox manufacturers, suppliers and exporters of mechanical products, We offer pulley gearbox and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of pulley gearbox

Recent Posts