Shaft Mounted Pulley Speed Reducer: An Efficient Solution for Industrial Drives
The Shaft Mounted Pulley Speed Reducer by China Standard is a high-quality industrial gearbox that provides efficient power transmission for belt conveyors, scraper conveyors, bucket elevators, and other similar machines. The ZJY series includes models ranging from 2.3kW to 225kW, making it applicable for a broad range of industrial applications.
Efficient Mounting Design
The ZJY Series Shaft Mounted Gearbox Reducer features a unique mounting design, with a tie-rod hanging shaft mount that eliminates the need for connecting accessories and a separate decelerator erection platform. This feature makes it easy to install and reduces the overall machine rigidity required, making it an ideal choice for smaller machines with limited space constraints.
High-Quality Manufacturing
The ZJY Series Shaft Mounted Speed Reducer is manufactured according to JB/T9050.1-1999 standards, with main drive components made of quality alloy steels. The gear wheel is processed with carburizing and quenching, and the teeth are precision ground to Class6 (GB10095.1-2001). The gearbox is compact and has a high carrying capacity, long service life, low noise, and high efficiency.
Product Parameters
| Models | Output Shaft Bore | Input Power | Max. Torque | Ratio | Weight |
|---|---|---|---|---|---|
| ZJY106 | 45mm | 2.3kW~12kW | 750N.m | 10, 11.2, 12.5, 14, 16, 18, 20, 22.4, 25 | 27kg |
| ZJY125 | 55mm | 3.8kW~19kW | 1250N.m | 40kg | |
| ZJY150 | 60mm | 7.1kW~33kW | 2120N.m | 67kg | |
| ZJY180 | 70mm | 11kW~56kW | 3550N.m | 110kg | |
| ZJY212 | 85mm | 19kW~92kW | 6000N.m | 173kg | |
| ZJY250 | 100mm | 32kW~157kW | 10000N.m | 250kg | |
| ZJY300 | 120mm | 46kW~225kW | 14720N.m | 380kg |
Product Features
- Applicable for various industrial applications
- Tie-rod hanging shaft mount for easy installation
- Compact size with high carrying capacity
- Long service life, low noise, and high efficiency
- Output torque equivalent to ZJ shaft mounted gearbox
- Can be operated in two directions
- Anti-runback device for one-way braking (optional)
FAQs
1. What is the ZJY Series Shaft Mounted Pulley Speed Reducer?
The ZJY series is a high-quality industrial gearbox that provides efficient power transmission for belt conveyors, scraper conveyors, bucket elevators, and other similar machines. It ranges from 2.3kW to 225kW, making it applicable for a broad range of industrial applications.
2. What is the mounting type of the ZJY Series Shaft Mounted Gearbox Reducer?
The ZJY Series Shaft Mounted Gearbox Reducer features a tie-rod hanging shaft mount that eliminates the need for connecting accessories and a separate decelerator erection platform. This feature makes it easy to install and reduces the overall machine rigidity required.
3. What are the manufacturing standards for the ZJY Series Shaft Mounted Speed Reducer?
The ZJY Series Shaft Mounted Speed Reducer is manufactured according to JB/T9050.1-1999 standards, with main drive components made of quality alloy steels. The gear wheel is processed with carburizing and quenching, and the teeth are precision ground to Class6 (GB10095.1-2001).
4. What are the features of the ZJY Series Shaft Mounted Pulley Speed Reducer?
The ZJY Series Shaft Mounted Pulley Speed Reducer is compact and has a high carrying capacity, long service life, low noise, and high efficiency. It can be operated in two directions and can be equipped with an anti-runback device for one-way braking (optional).
5. What are the applications of the ZJY Series Shaft Mounted Pulley Speed Reducer?
The ZJY Series Shaft Mounted Pulley Speed Reducer is applicable for various industrial applications, such as belt conveyors, scraper conveyors, bucket elevators, and other similar machines.
Our company specializes in providing various products for industrial use, such as agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, etc. We offer high-quality products, preferential prices, and considerate services. Customers are welcome to customize drawings and samples.
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Introduction
Pulley gearbox is a type of mechanical device that is used to transmit power and motion between two shafts at different speeds. It is widely used in various fields due to its high efficiency and durability. In this article, we will introduce the performance characteristics of pulley gearbox, its types and characteristics, and the advantages of pulley gearbox made of different materials. We will also discuss the applications of pulley gearbox in various fields and its future development trends and opportunities.
Performance Characteristics of Pulley Gearbox
Pulley gearbox has the following performance characteristics:
- High transmission efficiency: pulley gearbox can achieve a high transmission efficiency of up to 98%, which ensures the reliable transmission of power and motion between two shafts.
- Large transmission ratio: pulley gearbox can achieve a large transmission ratio, which makes it suitable for various applications.
- Smooth operation: pulley gearbox has a smooth operation due to its low noise and vibration.
- Durable: pulley gearbox is made of high-quality materials, which makes it durable and long-lasting.
- Compact structure: pulley gearbox has a compact structure, which makes it easy to install and maintain.
Types and Characteristics of Pulley Gearbox
There are several types of pulley gearbox, including worm gearboxes, helical gearboxes, planetary gearboxes, and bevel gearboxes. Each type has its own characteristics and advantages. For example, worm gearboxes are compact, have a large transmission ratio, and can withstand shock loads. Helical gearboxes are efficient, have a smooth operation, and can transmit a large amount of power. Planetary gearboxes are highly accurate, have a low noise level, and can achieve a high transmission ratio. Bevel gearboxes are suitable for applications that require a high angular velocity and can transmit power at an angle.
Advantages of Pulley Gearbox Made of Different Materials
Pulley gearbox can be made of different materials, such as cast iron, aluminum alloy, and stainless steel. Each material has its own advantages. For example, cast iron is strong and durable, and can withstand high temperatures and loads. Aluminum alloy is lightweight and has good heat dissipation properties. Stainless steel is corrosion-resistant and has a high tensile strength.
Applications of Pulley Gearbox
Pulley gearbox is widely used in various fields, including conveyor systems, industrial machinery, agricultural equipment, lifting equipment, textile machinery, and others. In conveyor systems, pulley gearbox is used to transmit power between the motor and the conveyor belt. In industrial machinery, pulley gearbox is used to transmit power and motion between different parts of the machinery. In agricultural equipment, pulley gearbox is used to transmit power from the engine to the wheels or other parts of the equipment. In lifting equipment, pulley gearbox is used to lift heavy loads. In textile machinery, pulley gearbox is used to control the speed and tension of the yarn.
Future Development Trends and Opportunities
With the increasing demand for automation and the development of new technologies, the market for pulley gearbox is expected to grow in the coming years. The development of lightweight and durable materials, such as carbon fiber and titanium alloy, will create new opportunities for the development of pulley gearbox. The integration of pulley gearbox with other technologies, such as IoT and AI, will also create new opportunities for the development of pulley gearbox products.
How to Choose a Suitable Pulley Gearbox
Choosing a suitable pulley gearbox depends on several factors, including load requirements, ratio selection, type of gearbox, environmental factors, maintenance, and durability. It is important to consider these factors when selecting a pulley gearbox to ensure that it meets the requirements of the application.
Summary
In summary, pulley gearbox is a type of mechanical device that is widely used in various fields for its high efficiency and durability. It has several performance characteristics, including high transmission efficiency, large transmission ratio, smooth operation, durability, and compact structure. There are several types of pulley gearbox, each with its own characteristics and advantages. Pulley gearbox can be made of different materials, each with its own advantages. Pulley gearbox is used in various fields, such as conveyor systems, industrial machinery, agricultural equipment, lifting equipment, and textile machinery. The future development trends and opportunities of pulley gearbox products are promising, with the integration of new technologies and the development of new materials. When choosing a suitable pulley gearbox, it is important to consider several factors to ensure that it meets the requirements of the application.
Author: Dream