Warranty: 1year
Model Number: JK86BLS125+JKBLD750+RV50
Usage: BOAT, Electric Bicycle, FAN, Robot
Type: Brushless Motor
Torque: 2.1N.m / 40N.m after gearbox
Construction: Permanent Magnet
Commutation: Brushless
Protect Feature: customized
Speed(RPM): 3000rpm / customized 2000~10000rpm
Continuous Current(A): customized
Efficiency: Ie 3
Product Name: Brushless dc motor
Motor Diameter: 86mm
Motor length: 138.5mm
Number of poles: 8poles
Rated voltage: 48v /72v /60v /110v
Rated speed: 3000rpm
Rated Power: 660w
Current: 18A customized 3A ~18A
Sensor: Honeywell or encoder
Related Products: bldc driver or gearbox reducer
Certification: ce, RoHS
Packaging Details: small quantity with export carton . big quantity with pallet
Port: ZheJiang
High torque 48V 86mm 660W bldc motor brushless with driver and worm gearbox1)Product Name: Brushless DC MotorModel No.: JK86BLS125Number of Phase: 3 PhaseNumber of Poles: 8 PolesRated Voltage: 48v /60v /72v /110vRated Speed: 3000rpm /or customized from 2000rpm ~ 10000rpmRated Torque: 2.1N.mRated Current: 18ARated Power: 660WUsage: This motor is used to move a robot that uses 2 tracks in 48V battery operated.It can be used with bldc driver JKBLD750 and Worm gearbox RV50.2) Product Name: Brushless DC DriverModel No.: JKBLD750Environment temperature ： -10℃- 50℃Input voltage : +18～+50V DCoutput Current: 25A~45ASuitable motor speed : 0-20000rpm Hall sensor voltage : 4.5V-5.5VExternal Potentiometer: 10KΩ3) Product Name: Worm gearboxModel No.: RV50Reduction Ratio:40:1Shaft diameter: 14mmFlange: 86mmx86mm Full Products of Brushless DC MotorsProduct SeriesPoles No.Rated VoltageRated SpeedRated TorqueRated PowerMotor Length42mm BLDC Motor824v4000rpm0.0625~0.25N.m26~105w41~100mm57mm BLDC Motor436v4000rpm0.055~0.44N.m23~184w37~107mm60mm BLDC Motor848v3000rpm0.3~1.2N.m94~377w78~120mm80mm BLDC Motor448v3000rpm0.35~1.4N.m110~440w78~138mm86mm BLDC Motor848v3000rpm0.35~2.1N.m110~660w71~138.5mm110mm BLDC Motor8310v3000rpm1.65~6.6N.m518~2073w83~173mm130mm BLDC Motor1571v3000rpm2.39~11.94N.m750~2500w115~190mmAbove only for representative products, products of special request can be made according to the customer request. HangZhou CZPT Co., Ltd was a high technology industry zone in HangZhou, china. Our products used in many kinds of machines, such as 3d printer CNC machine, Aluminium Synchronous pulley timing belt pulley medical equipment, weaving printing equipments and so on. CZPT warmly welcome ‘OEM’ & ‘ODM’ cooperations and other companies to establish long-term cooperation with us.Company spirit of sincere and good reputation, won the recognition and support of the broad masses of customers, at the same time with the domestic and foreign suppliers close community of interests, the company entered the stage of stage of benign development, non-standard ratio R series helical inline eurodrive power transmission gear box laying a solid foundation for the strategic goal of realizing only really the sustainable development of the company. 1. Can you make the gearbox or gearmotor with custom specifications?YES. We have strong R&D capability, also a great term of engineers, each of them have many work years experience.2. Do you provide the samples?YES. Our company can provide the samples to you3.Do you provide technology support?YES. Our company have strong R&D capability, we can provide technology support if you need.4. why should you buy from us not from other suppliers?Professional one-to-1 motor customized . The world’s large enterprise of choice for high quality suppliers . ISO9001:2008 quality management system certification, through the CE, ROHS certification.5. How to ship to us?We will ship the samples to you according to the DHL or UPS or FEDEX etc account you provide.6. How can I know the product is suitable for me?Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, 2000121002 Electric forklift gearbox gear 4005717101 we will prepare the samples to you. also we will offer some good advances according to your product use. Recommend Products
The Parts of a Gearbox
There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
Components
Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
Functions
A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
Maintenance
Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.
